I am a big fan of tools, not like a have a lot of them, but i do like to have what i need to get the job done. And to get the job done on the trail, you do need at least some tools.

Like any other bike i had, i allways looked around it and checked what nuts and bolts manufacturers used, so i could make my own tool kit for that bike.

Toolkit for the bike does not have to be big or contain a lot of tools, in fact – the smaller the better. However, it has to have enough to keep rider going, otherwise its just a dead weight no one needs.

I have checked most of the bolts and nuts on my AJP PR7, and here is what I have found:

AJP PR7 Nut and Bolt Sizes

• Rear axle 27mm socket/spanner;
• Rear/front disc 8mm socket/spanner;
• Rear sprocket 5mm allen key;
• Chain adjuster 13mm spanner;
• Rear brake banjo bolt 12mm socket/spanner;
• Rear brake pedal stop bolt 13mm spanner+socket;
• Rear brake pedal height adjustment 8mm spanners;
• Footpeg bolts  5mm allen key;
• Exhaust: clamp 8mm socket, bolts 13mm socket, clamps jubilee clamps 7mm socket, header bolts 8mm sockets;
• Swingarm bolt and nut 22mm socket;
• Side stand bolt 20 mm spanner, nut 21mm socket;
• Side stand and footpeg bracket 5mm allen key, 13mm long reach socket, 13mm spanner;
• Chain guide 4mm allen;
• Chain guide/shark fin 5mm allen key;
• Chain roller 2x 13mm spanners;
• Front axle pinch bolts 10mm socket;
• Suspension, mainly 19mm spanners and 10mm allen keys;
• Engine to bracket to frame 8mm allen keys and 13mm socket;
• Various Engine casings and bits 8mm socket;
• Gear shift lever 8mm spanner;
• Front axle 22mm;
• Fork stanchion guards  5mm allen key;
• Fork clamps 6mm allen;
• Fork top bolt 25mm socket;
• Handlebar clamp to triple tree 19mm socket;
• Handlebar clamps 6mm allen key;
• Steering stop bolts and nuts 13mm spanner;
• Headstock nut 32mm socket;
• Fuel filler t20 Torx various fairings and bits – 8mm and 10mm deep sockets and spanners;
• Subframe to frame 8mm allen key;

Most Important!

Judging by what i have found,  the perfect toolkit for AJP PR7 should contain (in bold – most important):

4, 5, 6, 8, 10mm allen key

t20 Torx

7, 8, 10, 12, 13, 19,  21, 22, 32 Sockets

13 (2x), 19, 20, 22 or Socket), 25, 27 Spanner

Flat and Philips Screwdrivers

***That is not including spark plug tool, tire levers and such.. just the base!

Explore more!

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• Important things to know about your AJP PR7 – Torque Vales / Bearing / Seal Sizes / Manuals and Stuff.
• How I stored All my Trail Tools and Spares on my AJP PR7.
• AJP PR7 Tool Sizes.
• Cheap ways to make your motorcycles clutch lighter! (Part 2/3).
• How to make a Hydraulic clutch lighter on your motorcycle! (Part 3/3).
• Is it possible to fit the New Athena ECU on the old AJP PR7?

All AJP PR7 MODS:

OR

AJP PR7 Faults, Fails and Fixes

• AJP PR7 Wheel Spacers.
• AJP PR7 Wiring Problem and how to fix it (random stalling problem).
• Not AJP’s Fault – Radiator cap that nearly gave me a heart attack!