Another simple mod for this lovely AJP PR7, and this time to stop puncturing the radiator with its own mud cover!
Yes, I imagine what you are thinking, but some riders on social media reported a few issues on that – after hitting a branch with radiator cover (or being hit by bigger rock) that plastic mud cover did exactly that – bent those fragile radiator passages causing them to crack and leak coolant. And it’s all because AJPs plastic mud cover is actually resting on the radiator!
AJP PR7 Radiator mud cover fix
Well, here is a quick fix for that. Easiest and cheapest way to prevent it from happening is to lift the cover off radiator fins. And to do that I used an aluminium corner profile cut to size so it just lifts the plastic cover off the fins and rests on the stronger part of the radiator!
Nothing complicated here, and the hardest part of it was to pull those rivets tight together!
Explore more!
- Important things to know about your AJP PR7 – Torque Vales / Bearing / Seal Sizes / Manuals and Stuff.
- How I stored All my Trail Tools and Spares on my AJP PR7.
- AJP PR7 Tool Sizes.
- Cheap ways to make your motorcycles clutch lighter! (Part 2/3).
- How to make a Hydraulic clutch lighter on your motorcycle! (Part 3/3).
- Is it possible to fit the New Athena ECU on the old AJP PR7?
All AJP PR7 MODS:
- Relocated Voltage Regulator Rectifier.
- Radiator Guards / cages.
- Radiator Mud Guard Mod.
- Crash Bars.
- Air filter box and Filter cover Modification.
- Crankcase Breather Modification.
- GUGLAtech Fuel strainer pre-filter mod.
- GUGLAtech pre-filter mod v.2
- Headlight Converted From EU to UK.
- Tablet ON/OFF Switch.
- EnduroParts +45mm handlebar risers.
- EnduroHog Engine side covers.
- Quantum – Upgraded Fuel Pump.
- OEM Fuel Pump Mod – No More O-rings!
- Quantum Fuel Pressure Regulator Replacement.
- Fuel pump relay mod.
- Oberon Clutch Slave.
- Dash Voltmeter.
- Rear Luggage Rack.
- Oxford Heated Grips.
- Extended Clutch and Throttle Lines.
- Extended Front brake Line.
- Seperate Wiring loom for chargers and stuff.
- 3Dmoto Rised Fuel Filler cap.
- 3Dmoto Stainless Steel Rear Wheel Spacers.
- 3Dmoto Stainless Steel Front Wheel Spacers.
- Improoved Fuel Tank Breather.
- Exhaust Wrapped.
- Brackets to strap Soft Lugage.
- Auto Headlight mod.
- Silly Idle control screw mod (or Maybe not!)
- Coolant bottle mod – no more spills!
- Bent exhaust solutions
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